Vista Alegre Pioneers AI for Quality Control in Ceramics Industry
Aveiro, Sunday, 14 July 2024.
Portuguese ceramics manufacturer Vista Alegre implements AI for quality control, detecting micro-cracks in products. The company also focuses on talent retention and energy efficiency, investing over €10 million in hybrid furnaces to reduce gas dependence.
AI-Powered Quality Control
Vista Alegre has taken a significant step in modernizing its production processes by integrating artificial intelligence (AI) into its quality control systems. This initiative, spearheaded by CEO Nuno Terras Marques, involves the use of AI to detect micro-cracks in ceramic products. The implementation is currently in a pilot factory, where the technology has already begun to show promising results in enhancing product quality and operational efficiency.
Benefits of AI in Quality Control
The introduction of AI into quality control processes offers several advantages. By leveraging machine learning algorithms, the system can identify defects that are often missed by human inspectors. This not only improves the overall quality of the products but also reduces waste and rework costs. Marques highlighted that this move allows Vista Alegre to ‘innovate and invest in development, harnessing new technologies to become more efficient.’ This technology-driven approach is expected to align well with the evolving preferences of modern consumers who demand higher quality and consistency in products.
Focus on Talent Retention
In addition to enhancing product quality, Vista Alegre is prioritizing talent retention. The company is committed to providing improved working conditions and fostering a strong sense of connection among its employees. This includes nurturing a multigenerational workforce where experienced professionals mentor younger colleagues. Such initiatives are crucial for maintaining a motivated and skilled workforce, which is essential for the company’s long-term growth and success.
Energy Efficiency Initiatives
Energy efficiency is another critical focus area for Vista Alegre. In response to the fluctuating energy costs exacerbated by recent global events such as the war in Ukraine, the company is investing over €10 million in energy efficiency initiatives. One of the key projects under this initiative is the installation of hybrid furnaces designed to reduce the company’s dependence on gas. This not only helps in cutting down energy costs but also contributes to environmental sustainability.
Strategic Vision for the Future
These strategic initiatives highlight Vista Alegre’s proactive approach to navigating the challenges of a changing global landscape. The company’s commitment to innovation, sustainability, and talent retention demonstrates its dedication to preserving its rich heritage while adapting to modern demands. As Marques pointed out, ‘We are innovating and investing in this development to make better use of new technologies, ensuring that we remain competitive and relevant in today’s market.’